Combi Genius
PUNCHING AND LASER CUTTING COMBINED MACHINES
Punching + Laser cutting = Superior manufacturing economy
1+1>2
Punching and Laser cutting combined machine is unbeatable when it comes to versatility and flexibility, combining multiple operations in one machine. This Lean Manufacturing style reduces cost per part; parts will be made fast,easily and accurately through one machine by one operator using only one operating and programming system.
The Combi machine works with numerically controlled, servo-electric axes, providing high speed operations, low maintenance requirement, superior energy efficiency and lower production costs.
A high brilliance fiber laser is integrated into the Combi Genius enabling manufacturing faster, more economically and with a wider range of materials than any alternative solution on the market.
Prima Power's ECOPUNCH® concept is an astonishing money saver in terms of energy consumption. Compared to traditional method Prima Power can produce more parts at same energy.
The control panel is integrated in the electric cabinet for easy cabinet placing and easy access to machine controls. This versatile control allows work preparation, program background editing and set up while the machine is running.
The optimized cutting head, collimator, delivery fibre and cutting parameters guarantee the highest cutting quality and speed for the Prima Power combi machine in the market.
23 ton and 30 ton punching force as standard, depending on selected performance (Pure/Dynamic).
Up to 400 standard or 384 index tools can be simultaneously available in the turret for active use.
TOOLING
The large number of tools with Prima Power punching machines results from a set of technical features which is not available from any other manufacturer:
• Two turret construction alternatives: 16 and 20 stations
• Multi-Tools®
• A vast variety of special tools
• Rotating Auto-Index system
• Intelligent ram
The Punch Laser combination equipped with servo-electric punching provides both fast nibbling speeds and the possibility of using low ram speeds when employing forming tools or for reducing the noise level with large-diameter tools. The fully programmable stroke length gives a variety of possibilities in forming operations, all the way up to bending.
Two models: CG1530 and CG1540
- Max sheet size CG1530: 3,000 mm x 1,500 mm CG1540: 4,300 mm x 1,500 mm
- Max. sheet thickness: 8 mm
- Customized turret. Max. tools in turret: 400
- Max. index tools in turret: 384
- Laser power: 3 kW, 4 kW or 6 kW
- Max. sheet thickness, punch and laser: 8 mm (Al, Mild steel, Stainless steel)
Two performance levels: Pure and Dynamic
The new Genius series has models on two complementary performance levels. Pure meets all the targets set for an attractively priced, yet efficient production machine; Dynamic offers the best productivity and performance in the market. Both models come with the latest features and can be equipped with the whole range of options.
- Ram force, max. CG Pure: 230 kN (25 US Tons) CG Dynamic: 300 kN (33 US Tons)
- Hit speed, max. CG Pure: 700 hpm CG Dynamic: 1,000 hpm
- Positioning speed CG Pure: 127 m/min CG Dynamic: 150 m/min
- Index tool rotation speed CG Pure: 180 rpm CG Dynamic: 250 rpm
Optimize your Prima Power machine
Tulus Cell
H.M.I.
Integrated and scalable software family for centralized management of fabrication.
Tulus Office
PRODUCTION PLANNING
Work planning and controlling all machines in the factory.
NC Express
MACHINE PROGRAMMING
Scalable CAD/CAM application that can be used for single part processing or as fully automatic batch processing software.
Tulus Analytics
PRODUCTION REPORTING AND MONITORING
Parts production and machine performance reporting
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PUNCHING AND LASER CUTTING COMBINED MACHINES
Integrated punching and laser cutting at an affordable price
SUCCESS STORIES
Find out how a Prima Power Combi Genius machine took part in a company's success
Silicon Valley Job Shop Achieves Success with Prima Power Machines
Since A & J Precision Sheetmetal Inc., San Jose, CA, first opened its doors in 1995, the company has earned a stellar reputation as a leading job shop producing high-quality precision parts in the demanding Silicon Valley.
Future fit with the punch laser machine
Eisenwerk Wittigsthal GmbH invests in a punch-laser system so as to be ready for the digital future.
Riding the Night Train to Higher Productivity
The Minerva Group in Bologna, Italy is a company that truly embodies skills, technology, and entrepreneurial spirit.