Shear Brilliance
PUNCHING AND SHEARING COMBINED MACHINES
Outstanding productivity
Prima Power Shear Brilliance is ideal solution for manufacturing big square parts and panels. It is based on the very latest in composite materials, servo-electric technology, and linear drives to achieve truly impressive performance values which translate into a new level of productivity in versatile, flexible fabrication.
The vast majority of all sheet metal components fabricated are rectangular, so a highly economical method to produce them is to perform first punching and then shear the components loose in the same automatic process with an integrated right angle shear. Also, parts with three or two straight edges are perfect for fabrication with a right angle shear.
The Prima Power right angle shear is extremely fast in operation. Programmable blade height and automatic stroke depth adjustment optimize shearing. The blade speed is automatically selected for the maximum speed. Together with automatic shearing modes, this optimizes operation speed.
Shear Brilliance can be easily connected to automation systems in order to automatize the material and part flow and further increase the output.
Prima Power's ECOPUNCH® concept is an astonishing money saver in terms of energy consumption. Compared to the traditional method Prima Power can produce more parts at the same energy.
HIGHLIGHTS
Loading in hidden time
more production time available
Hit speeds up to 1,300 hpm
fastest hit rate available for fabricating full format sheets
3,100 mm common working area
punching and shearing without repositioning
More force (300kN / 33 US tons)
Complicated contours with one hit
High tooling capacity
huge savings in set-up times, flexibility in production
Supreme positioning speed, accuracy, and precision
Time savings and improved quality during processing
Prima Power Shear Brilliance is an ideal solution for manufacturing big square parts and panels.
AUTOMATED FLEXIBLE FABRICATION
Less manual labour, higher throughput
SAVINGS IN RAW MATERIAL
No skeletons, less punching scrap
HIGHER NESTING UTILIZATION
More parts in one sheet
HIGH QUALITY
No nibble marks in part edges
FAST, ACCURATE AND RELIABLE SHEARING AND PART EXIT
Less labour, better part quality
LARGE TOOLING CAPACITY
The large number of tools with Prima Power punching machines results from a set of technical features which is not available from any other manufacturer:
- Two turret construction alternatives: 24 and 30 stations
- Multi-Tools®
- A vast variety of special tools
- Rotating Auto-Index system
- Intelligent ram
Max sheet size
SB1530 3,100 mm x 1,565 mm
SB1540 4,300 mm x 1,565 mm
Total work area X x Y without repositioning (loading-punching-shearing) (SB1540)
X movement 5040 mm
Positioning speed up to 210 m/min
Ram force 300kN (33 US tons)
Max. tools in turret / Max. index tools 600 / 576
Hit speeds
1 mm 1,300 hpm
25 mm 580 hpm
250 mm 235 hpm
marking 3,000 hpm
Optimize your Prima Power machine
Tulus Cell
H.M.I.
Integrated and scalable software family for centralized management of fabrication.
Tulus Office
PRODUCTION PLANNING
Work planning and controlling all machines in the factory.
NC Express
MACHINE PROGRAMMING
Scalable CAD/CAM application that can be used for single part processing or as fully automatic batch processing software.
Tulus Analytics
PRODUCTION REPORTING AND MONITORING
Parts production and machine performance reporting
Related technologies
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Easy sorting table
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Connection to automatic bending
MATERIAL HANDLING
Direct connection to Express Bender for part bending
Night Train FMS®
FLEXIBLE MANUFACTURING SYSTEMS
Leading technology storage solution in automated flexible manufacturing systems
Fast Loading storage
STORAGE SOLUTIONS
A fast and economical solution for material flow
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