Shear Genius EVO

ECONOMICAL

Lowest cost per part

EFFICIENT

Highest output

ECOLOGICAL

Sustainable fabrication

MODULAR TECHNOLOGY

Both machine and automation for it are modular to meet customer’s needs

The Shear Genius® EVO philosophy is to provide one machine capable of transforming square parts and panels to final products by combining additional work stages (loading, punching, forming, threading, marking, shearing and part sorting) and in this way simplifying the complete process. Shear Genius® EVO concept saves material, decreases necessary floor space and investment in separate machine tools, tooling and energy.

The core element of the machine is in its servo-electric technology, allowing sustainable manufacturing with reduced energy consumption, raw material savings and no oil waste. Shear Genius® EVO consists of a servo-electric turret punch press with integrated right angle shear and automatic loading equipment.

Prima Power's ECOPUNCH® concept is an astonishing money saver in terms of energy consumption. Compared to the traditional method Prima Power can produce more parts at the same energy.

The Prima Power right angle shear is extremely fast in operation. Programmable blade height and automatic stroke depth adjustment optimize shearing. The blade speed is automatically selected for the maximum speed. Together with automatic shearing modes, this optimizes operation speed.

Shear Genius EVO can be easily connected to automation systems in order to automatize the material and part flow and further increase the output.

HIGHLIGHTS

Raw material loading solution with sheet edge measurement
Smart nesting
Trim strip destroyer to speed up the continuous production
Fast sheet loading time and efficient production process time

The most reliable method for manufacturing square parts and panels.

ACCESSIBLE
Easy to use and monitor

INTELLIGENT RAM
More tools in turret and shorter tool change times

SCRATCH FREE
Vertically moving brushes prevent the scratching of sensitive materials

LARGE TOOLING CAPACITY

The large number of tools with Prima Power punching machines results from a set of technical features which is not available from any other manufacturer:

• Two turret construction alternatives: 16 and 20 stations

• Multi-Tools®

• A vast variety of special tools

• Rotating Auto-Index system

• Intelligent ram

BENEFITS

Servo-electric Shear Genius® EVO SG1530: the benefits

+ Fast material loading solution with sheet edge measurement

+ Efficient and economical nesting

+ Fast sheet loading time and increased production process time

+ Sheet Size / Working Area Y1565mm, X3074mm

+ Fast setup with high tool capacity

+ Low energy consumption at three power modes: run / stand by / idle

+ Low maintenance cost

+ High versatility

+ High performance values

+ Wide range of options, can also be installed later as machine upgrades

+ Automated flexible fabrication

+ Steady support for processed material during planking process with high quality brush tables

+ No skeletons, less punching scrap = savings in raw material

+ No nibble marks

+ High productivity

+ Low manufacturing costs

+ Fast return on investment

= Very high productivity in most varied applications

Two models: SG1530 and SG1540

Max sheet size
SG1530: 3,074 mm x 1,565 mm
SG1540: 4,300 mm x 1,565 mm
Max. sheet thickness
punching: 8 mm
shearing: Aluminium 5 mm, Mild steel 4 mm, Stainless steel 3 mm
Customized turret
Max. tools in turret: 400
Max. index tools in turret: 384

Two performance levels: Pure and Dynamic
The Genius series has models on two complementary performance levels. Pure meets all the targets set for an attractively priced, yet efficient production machine; Dynamic offers the best productivity and performance in the market. Both models come with the latest features and can be equipped with the whole range of options.

Ram force
SG EVO Pure: 250 kN (25 US Tons)
SG EVO Dynamic: 300 kN (33 US Tons)
Max. hit speed
SG EVO Pure: 700 1/min
SG EVO Dynamic: 1000 1/min
Positioning speed
SG EVO Pure: 127 m/min
SG EVO Dynamic: 150 m/min
Index tool rotation speed
SG EVO Pure: 180 rpm
SG EVO Dynamic: 250 rpm

Do you want more specific information? We’ll reach out to you as soon as we can.

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